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LightWELD®

Handheld Laser Welding & Cleaning Systems

Material & Thickness Welding Range

Weld thick, thin, reflective, and dissimilar metals that are difficult or impossible with traditional methods, as well as materials with different electrical conductivity.

  • High-speed welding across a wide range of materials and thicknesses
  • Low heat input for minimal part distortion or deformation
  • Built-in factory presets for all materials and thicknesses
  • Weld with or without wire
Material
  • Stainless Steel

  • Galvanized Steel

  • Mild Steel

  • Aluminum (3 & 5 Series)

  • Aluminum (6 Series)

  • Nickel Alloys

  • Titanium

  • Copper

LightWELD XR
  • Stainless Steelup to 1/4"

  • Galvanized Steelup to 1/4"

  • Mild Steelup to 1/4"

  • Aluminum (3 & 5 Series)up to 1/4"

  • Aluminum (6 Series)up to 1/4"

  • Nickel Alloysup to 0.200"

  • Titaniumup to 0.200"

  • Copperup to 0.080"

LightWELD 1500
LightWELD XC
  • Stainless Steelup to 0.160"

  • Galvanized Steelup to 0.160"

  • Mild Steelup to 0.160"

  • Aluminum (3 & 5 Series)up to 0.160"

  • Aluminum (6 Series)

  • Nickel Alloys

  • Titanium

  • Copper

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“The travel speed and diversity of materials that 
can be welded is unbelievable”

Pre-Weld Laser Cleaning

Pre-Weld Cleaning

LightWELD XC and XR models only

  • Contaminants can enter the weld pool and compromise weld integrity
  • Pulsed cleaning power up to 2500 W peak power evaporates undesired surface elements
  • Fast and effective removal of contaminants such as oxides, rust, paint, oil, or grease from surface without the use of chemicals or abrasives
  • Up to 0.6" of adjustable cleaning width with one pass
 

Post-Weld Cleaning

LightWELD XC and XR models only

  • Post-weld cleaning removes soot, debris, or any sign of localized heating
  • Dramatically reduces time, cost, and scrap
  • Create visually appealing welds while eliminating need for post-grinding
  • Up to 0.6" of adjustable cleaning width in one pass

Built-in Wobble Welding

  • Simple on-the-fly control of up to 0.2" of additional weld width with selectable frequencies for parts with imperfect fit-up
  • Creates wider, more attractive seams
  • Wobble parameters are preprogrammed and can be saved by the operator and recalled immediately as needed
  • In cleaning mode, the wobble function provides adjustable cleaning scan widths up to 0.6" 

Optional Wire Feeding Package

  • Wire welding capability extends laser welding applications to increase the weld bead size or overcome poor part fit-up
  • Can be used for stainless steel, mild steel, galvanized steel, nickel alloys, aluminum, copper, and brass
  • Wire feed speed range 40 – 0.4 - 230 ipm (1 - 600 cm/min)
  • Wire diameter capacity 0.030" - 0.063" (0.8 mm - 1.6 mm)
  • Wire feed tips: 0.030", 0.035", 0.045", 0.063" (0.8 mm, 0.9 mm, 1.2 mm, 1.6 mm)
  • 4X V-groove drive rolls and steel liners for hard wire, 4X U-groove drive rolls, and Teflon liners for soft wire
  • Package includes wire feed unit, electrical connections, nozzle assembly, and LightWELD wire welding presets
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How Can We Help?

Whether you have a question about LightWELD or simply want to learn more about handheld laser welding, an IPG welding expert is ready to help you find your solution.

 
 
 

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