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SYS-3000-EV

Battery Welding R&D Workstation

1Mx1M-Pocess-Area-Icon

600 x 400 mm

XY Working Range

Six-Axis-motion-Icon

Up to 5-Axis

System Motion

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1.4 x 1.4 m

System Footprint

SYS-3000-EV is a highly stable and precise laser processing platform for EV battery and component manufacturers looking to produce proof of concept parts and perform rapid laser process development.

This flexible system features a compact footprint with a generous work envelope. Utilizing the same components and processes used on full scale production lines, SYS-3000-EV enables seamless transition to mass production.
  • IPG Image
  • IPG Image
1Mx1M-Pocess-Area-Icon

600 x 400 mm

XY Working Range

Six-Axis-motion-Icon

Up to 5-Axis

System Motion

Small-Footprint-Icon

1.4 x 1.4 m

System Footprint

SYS-3000-EV is a highly stable and precise laser processing platform for EV battery and component manufacturers looking to produce proof of concept parts and perform rapid laser process development.

This flexible system features a compact footprint with a generous work envelope. Utilizing the same components and processes used on full scale production lines, SYS-3000-EV enables seamless transition to mass production.
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Get the Battery Welding Solutions Guide

Learn how we combine laser expertise with battery welding know-how to build laser solutions for global EV and battery manufacturers.

Get the Guide
SYS-3000-EV offers a wider range of laser parameters for EV applications.

Lasers Optimized for EV Applications

Powered by industry-leading IPG fiber laser technology, SYS-3000-EV offers a wider range of laser parameters for more reliable and more productive battery welding.

Dual-Beam Technology: Dual-beam lasers virtually eliminate spatter for consistently high-quality welds without compromising weld speed.

Single-Mode Beams: Highly focused beams enable the fastest weld penetration, even in reflective metals.

Unparalleled Reliability: The legendary power stability of IPG lasers provides long lasting and reliable performance weld after weld.

Real-time weld measurement provides 100% weld quality assurance.

Real-Time Weld Measurement

Optional real-time weld measurement directly measures every weld as it is made to enable 100% weld quality assurance.

This patented in-process weld monitoring technology eliminates the need for time-consuming and destructive post weld testing. Instantly available data provides insights into weld dimensional properties and alerts operators if the process begins to degrade for immediate corrective action.

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Work with our engineering team to discover the laser solution that best fits your requirements.

Discover Your Next Laser Solution

Our application engineers, developers, and scientists are available across dozens of global state-of-the-art IPG application centers to help with everything from process development and optimization to full scale production.

Getting started is easy — send us a sample for evaluation or just tell us about your project and we'll take it from there.

Get Started
The SYS-3000-EV is easy to deploy and installed software accelerates production.

Easy Installation & Integration

The SYS-3000-EV is designed for fast laser processing deployment onto the production floor. Easy-to-use IPGCore software accelerates time to production with proven libraries of preloaded program routines and fully integrates control of motion axes, vision systems, laser parameters, process head programming, and auxiliary equipment.

TSYS-3000-EV enables rapid deployment for process development

From R&D to Production

As a compact, turnkey battery welding system, the SYS-3000-EV enables rapid deployment for process development with the same components used in production.

The transition to full scale production is simple with optional conveyor pass through that allows the system to be integrated into battery manufacturing lines.

SYS-3000-EV System Specifications

SYS-3000-EV Laser Processing System
SYS-3000-EV Laser Processing System
SYS-3000-EV Laser Processing System
XYZ Working Range
600 x 400 x 300 mm
Positioning Accuracy
±25 μm
Positioning Repeatability
5 μm
Part Loading
Manual, Conveyor, and Automated Options
Display & Operation
17" Monitor with Keyboard & Mouse
Control Software
IPGCore
Dimensions
1400 L x 1400 W x 2500 H mm
Laser & Beam Delivery
IPG Laser Source
Selected to Best Match Application
Laser Integration
Internal or External
Beam Delivery Head
IPG High-Power Scanner
Options
Weld Measurement
IPG Real-Time Weld Measurement
SYS-3000-EV Laser Processing System
SYS-3000-EV Laser Processing System
SYS-3000-EV Laser Processing System
SYS-3000-EV Laser Processing System
XYZ Working Range 600 x 400 x 300 mm
Positioning Accuracy ±25 μm
Positioning Repeatability 5 μm
Part Loading Manual, Conveyor, and Automated Options
Display & Operation 17" Monitor with Keyboard & Mouse
Control Software IPGCore
Dimensions 1400 L x 1400 W x 2500 H mm
Laser & Beam Delivery
IPG Laser Source Selected to Best Match Application
Laser Integration Internal or External
Beam Delivery Head IPG High-Power Scanner
Options
Weld Measurement IPG Real-Time Weld Measurement

The specifications above represent standard system configurations. IPG can offer customized specifications upon request.

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How Can We Help?

Whether you need a laser system with custom specifications or simply want to learn more about laser processing, an IPG e-mobility expert is ready to help you find your laser solution.

 
 
 

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