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Integrated Laser Welding Systems
Welding Systems Designed For Easy Integration
High-Speed Laser Welding
Simple Part Positioning
Fast & Easy Installation
Integrated Laser Welding Systems (ILWS) are designed to simplify the task of configuring and programming a fiber laser remote welding system.
ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.
ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.
High-Speed Laser Welding
Simple Part Positioning
Fast & Easy Installation
Integrated Laser Welding Systems (ILWS) are designed to simplify the task of configuring and programming a fiber laser remote welding system.
ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.
ILWS systems are comprised of everything you need for high-quality and high-speed laser welding, including IPG laser, beam delivery, and software with options like vision and real-time weld measurement.
Lower Costs, Reduced Risks, & Faster Deployment
ILWS is a highly configurable solution for integrators and self-integrating customers with or without welding experience. Powered by the most reliable fiber lasers in the world, ILWS offers accelerated deployment and single vendor support from the experts in laser welding.
Process development and system programming from IPG make ILWS systems exceptionally easy to integrate — every system developed by IPG is optimized to maximize weld speed and quality for your specific application. Fully integrated systems arrive ready to go for simple deployment to the shop floor.
Flexible Beam Delivery
IPG laser scanners deflect the laser beam simultaneously in both X and Y directions to enable high-speed laser welding over a wide work area.
This method of beam delivery accommodates a variety of weld seam geometries for multiple weld sites on a single part or welds on many smaller parts while greatly reducing system motion requirements.
High-Quality, High-Productivity Welding
Integrated Laser Welding Systems are an easy to install solution for applications that require high-quality, high-productivity welding such as EV batteries and electric motor hairpins.
A selection of fiber lasers optimized to your part ensures excellent results for automated, non-contact welding with minimal or no required part positioning.
Real-Time Weld Measurement
Optional real-time weld measurement directly measures every weld as it is made to enable 100% weld quality assurance.
This patented in-process weld monitoring technology eliminates the need for time-consuming and destructive post weld testing and tracks weld dimension data to warn for process drift.
Learn MoreAutomated Part Position Correction
ILWS offers an optional integrated vision system that detects part misplacement and automatically corrects the targeted weld placement.
By rectifying part placement errors up to ±12 mm, this functionality greatly reduces the required complexity and accuracy of the part feed and tooling to streamline the welding process.
ILWS integration and deployment is as easy as it gets. Just deliver the parts to the weld position, and hit 'weld.'
Discover Your Next Laser Solution
Our application engineers, developers, and scientists are available across dozens of global state-of-the-art IPG application centers to help with everything from process development and optimization to full scale production.
Getting started is easy — send us a sample for evaluation or just tell us about your project and we'll take it from there.
ILWS System Specifications
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| Integrated Laser Welding System |
| Integrated Laser Welding System |
| Weld Placement Repeatability |
|---|
| <5, urad rms |
| Display & Operation |
| 15.6" Touchscreen |
| Controller Software |
| ILWS Manager |
| Laser & Beam Delivery |
| IPG Laser Source |
| Selected to Best Match Application |
| Laser Output Power |
| up to 12 kW |
| Beam Delivery Head |
| IPG High-Power Scanner |
| Scanner Working Area |
| up to 250 x 250 mm |
| Scanner Working Distance |
| up to 500 mm |
| Options |
| Weld Measurement |
| Real-Time Direct Weld Measurement |
| Integrated Vision System |
| Automated Part Position Correction |
| Air Knife |
| Adjustable Air-Knife Assembly |
| Learn More |
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| Weld Placement Repeatability | <5, urad rms | ||
| Display & Operation | 15.6" Touchscreen | ||
| Controller Software | ILWS Manager | ||
| Laser & Beam Delivery | |||
| IPG Laser Source | Selected to Best Match Application | ||
| Laser Output Power | up to 12 kW | ||
| Beam Delivery Head | IPG High-Power Scanner | ||
| Scanner Working Area | up to 250 x 250 mm | ||
| Scanner Working Distance | up to 500 mm | ||
| Options | |||
| Weld Measurement | Real-Time Direct Weld Measurement | ||
| Integrated Vision System | Automated Part Position Correction | ||
| Air Knife | Adjustable Air-Knife Assembly | ||
| Learn More |
The specifications above represent standard system configurations. IPG can offer customized specifications upon request.
